Prismatic Cell Electrolyte Filling Tshuab

Lub TOB-LKZYJ-06 prismatic cell electrolyte sib npaug siab filling tshuab yog tsim rau prismatic cell filling, lub tshuab filling yog sib xws nrog thawj thiab theem nrab filling. Cov hlwb yuav raug kuaj xyuas manually thiab ntsuas, thiab tom qab ntawd muab tso rau hauv qhov sib dhos rau qhov tsis siv neeg filling, siab thiab qis nws pib ncig, thiab tom qab ntawd manually tshem tawm ntawm lub fixture rau kua filling thiab ntsuas thiab ntsuas. Lub roj teeb yuav raug muab tshem tawm los ntawm lub fixture manually thiab ces scanned thiab hnyav tom qab sau. Cov khoom siv yog siv hauv chav qhuav.

Thawj Filling:
Phau ntawv scanning thiab hnyav, loading rau fixtures → Filling → Siab thiab tsis tshua muaj siab cyclic diffusion → Phau ntawv coj tawm roj teeb → Phau ntawv thib ob qhov hnyav, insertion ntawm tsim rau tes

Thib ob filling:

Phau ntawv scanning thiab hnyav, loading rau fixtures → System interacting message kom tau cov ntaub ntawv hnyav kawg → Filling → Phau ntawv coj tawm roj teeb → Phau ntawv insertion ntawm tsim rau tes

Main Technical Parameters

1. Filling hom: Sib npaug siab sib npaug.

2. Cov cuab yeej sau precision: precision Tsawg dua lossis sib npaug ntawm 8 ‰ g

3. Filling twj specifications: hluav taws xob ceramic variable twj tso kua mis (ib leeg mob stroke kua ntim ntim tsawg dua los yog sib npaug rau 15g): ib txheej.

4. Filling twj precision: ib leeg stroke ntim ntim 15g ± 0.05g

5. Static hom: ntau yam zoo li qub, lub tshuab nqus tsev siab, siab tshaj plaws nqus -0.09Mpa

6. Lub sij hawm zoo li qub: 1 ~ 99 vib nas this arbitrary chaw (Ceeb toom: lub sij hawm zoo li qub cuam tshuam ncaj qha rau kev ua haujlwm ntawm cov khoom siv)

7. Hluav taws xob hnyav qhov tseeb: ± 0.1g

8. Hluav taws xob qhov hnyav: 8000g

9. Hloov lub sij hawm: txawj tsis tshaj 30 feeb

10. Khoom siv graft tus nqi:> 98% (hais txog qhov tsis ua hauj lwm tus nqi los ntawm cov khoom siv, khoom siv, kev saib xyuas tsis tu ncua, ua ntej- kev npaj tsim khoom, hloov cov khoom siv raw, thiab lwm yam tsis suav nrog)

11. Cov khoom siv ntawm tus nqi tsim nyog: Ntau dua lossis sib npaug li 99.5%

Basic Parameters

1. Fais fab mov configuration: voltage: AC220V ± 10% 50Hz

2. Lub zog: 3KW

3. Compressed cua: siab: 0.5-0.7mPa (5kgf-7kgf/cm2)

4. Kev siv cua compressed: 10L / S tom qab ziab, lim, siab stabilization.

5. Lub tshuab nqus tsev: Tsawg dua lossis sib npaug rau -0.098Mpa, 20L / S

6. Environmental dew point:<-50 ℃ (dehumidifier customers to provide)

7. Load-cov kabmob: kev teeb tsa ntawm cov kabmob hauv av:> 500KG / m 2

8. Khoom hnyav: txog 2.0T.

9. Cov khoom siv loj: 1500L × 1600W × 2050H (rau qhov loj me)

Cov khoom siv ua haujlwm yuav tsum tau ua

Code scanning module: 1 teeb

* Dynamic code scanning, cov ntaub ntawv yuav raug xa mus rau lub computer sab sauv rau roj teeb thiab sau ib qho - rau - ib pob;

* Scanning phom hom: Tuam Tshoj

* Tsis siv neeg code scanning

*Tau luam theej duab barcode thiab ob -seem code, kab rov tav code thiab ntsug code tuaj yeem ua tau

* Kev tshuaj xyuas cov khoom tsis zoo, tsis siv neeg lub tswb, kev ua haujlwm ntawm tes

* Sweep code ua tau zoo npaum li cas ntau dua lossis sib npaug rau 99.9%

Qhov hnyav module: 1set

* Electronic scale raug: 0.1g; Ntau yam 8000g, qhov tseeb ntawm qhov hnyav hauv ± 0.005g, ua ntej thiab tom qab qhov hnyav sib txawv ± 0.03g hauv

* Kev siv tus kheej kheej hauv av bracket, tsim nyog kev sib raug zoo, kev siv cov counterweight platform ntsia ntawm nws tus kheej kom tsis txhob muaj kev cuam tshuam; counterweight block Ntau tshaj los yog sib npaug rau 20KG

*Real-lub sijhawm sawv ntsug- ib leeg paub txog kev sib txuas lus muaj nuj nqi:

* Kev txheeb xyuas thiab ntsuas cov ntaub ntawv tau txais nkag mus rau hauv lub khoos phis tawj tswj hwm thiab sib raug zoo; Tom qab qhov hnyav, cov ntaub ntawv raug khi thiab ua tiav los ntawm lub tshuab computer thiab khaws cia rau hauv cov ntaub ntawv; cov ntaub ntawv ntsuas qhov system raug xa tawm los ntawm EXCEL cov lus, tsis muaj cov ntaub ntawv poob.

* Cov ntaub ntawv hnyav yog tso tawm los ntawm EXCEL cov lus, tsis muaj cov ntaub ntawv poob. Qhov hnyav hnyav yog khi rau barcode ntawm lub roj teeb ntawm tes thiab xa mus rau tus neeg yuav khoom txoj kev taug qab;

* Hom hluav taws xob ntsuas: hauv tsev, nrog tsis siv neeg rov pib dua xoom txhua lub sijhawm.

* Muab 50g qhov hnyav rau qhov ntsuas ntsuas hluav taws xob, nrog rau qhov chaw tshwj xeeb rau qhov hnyav.

* Lub ntsuas hluav taws xob tau nruab nrog kev tiv thaiv - cuam tshuam cov txheej txheem.

Filling fixture mechanism: 1 teeb

* Muab cov tub ntxhais tso rau hauv qhov kev sib tw manually (kho ib qho ntawm rau)

* Lub fixture yog positioned nrog ib tug positioning qhia rau positioning. Yooj yim hloov pauv yam tsis muaj kev hloov kho.

* Lub tshuab nqus tsev vacuum yog corrosion- tiv taus lub tshuab nqus tsev ntsuas

Filling mechanism: 1set

* Ib lub khob filling sib haum rau ib lub roj teeb.

* Kev hloov pauv ntim ntim tsis tau

* Equal Pressure filling hom.

* Rau lub khob ntim puv thiab rau lub khob npaj.

* Tsis siv neeg ntxuav ntawm qhov chaw nres nkoj filling thiab ntxuav lub khob ntim.

* Cov khoom ntawm lub khob ntim yog SUS316, lub khob ntim tsawg dua lossis sib npaug li 750g, thiab qhov roughness ntawm sab caj npab yog tsawg dua lossis sib npaug li 0.4μm.

* Cov kua filling lub qhov ncauj thiab kua filling nozzle alignment raug ± 0.5mm.

* Kho qhov ntim ntim: 0-750g, tuaj yeem hloov kho tau raws li lub roj teeb qhov hnyav.

* Kab noj hniav siab preservation test: ua tau raws li cov kev cai ntawm 0.8MPA, qhov system leakage npaum li cas tsawg dua los yog sib npaug rau 1.0KPA / MIN.

* Ua kom tiav cov roj teeb lub tshuab nqus tsev, txhaws, lub tshuab nqus tsev tsawg dua lossis sib npaug ntawm -95KPA, lub tshuab nqus tsev hloov tau

* Txhawb kev tsim tawm ib leeg

* Nruab nrog ib qho sib txawv - taub hau filling twj.

*Thaum ob lub filling, lub kaw lus yuav tsum muaj qhov kaw - lub voj voog tswj kev ua haujlwm, hloov kho qhov tsis ua haujlwm ntawm lub twj tso kua mis raws li cov ntaub ntawv ua ntej thiab tom qab qhov hnyav thiab sau, thiab cuam tshuam nrog cov ntaub ntawv ntawm thawj qhov filling kom tau txais cov ntaub ntawv hnyav dhau los kom ntseeg tau tias tag nrho cov nyiaj electrolyte khaws cia hauv lub roj teeb tseem tsis hloov pauv.

* Configuration ntawm proportional valve los pressurize los yog depressurise lub chamber, thiab kauj ruam tswj chamber pressurisation thiab depressurisation los ntawm cov kev pab cuam los xyuas kom meej tias lub roj teeb tsis deform.

* Yog tias lub chamber tsis tuaj yeem ncav cuag qhov teeb tsa siab thaum lub tshuab nqus tsev thiab lub zog siab, nws yuav tsum raug kaw thiab ceeb toom tsis siv neeg.

*Tom qab cov cuab yeej raug kaw vim lub hwj chim tsis ua hauj lwm los yog roj tsis ua hauj lwm, cov kab noj hniav, lub tshuab nqus tsev thiab cov kav dej siab yuav tsum yog tus kheej - xauv.

* Muab cov electrolyte filling piping system thiab yuav tsum raug kaw tsim, lub dab dej yuav tsum shunt tsim.

*Txhua qhov kev ywj pheej ntawm cov raj xa dej teeb tsa lub cev hloov pauv lub tshuab nqus tsev lossis electrolyte.

* Txhua lub tshuab nqus tsev vacuum configuration digital lub tshuab nqus tsev ntsuas, nws qhov ntau kom tau raws li qhov ntsuas -100KPA.

* Lub tshuab nqus tsev vacuum nkag mus rau hauv lub chamber yog ua los ntawm SUS304 (qib zaub mov, nto roughness tsawg dua los yog sib npaug rau 0.8μ).

* Lub khob yog nruab nrog lub khob hliav qab los tswj cov kev hloov ntawm cov kua thiab roj kab, thiab hauv qab ntawm lub khob yog nruab nrog ceev dismantling nozzle rau sau kua.

* Kev teeb tsa ntawm cov khoom siv ua kua seem kom tau raws li lub khob dej lub cev ntim lub taub hau tib lub sijhawm los sau cov kua seem, lub taub ntim puv thiab cov kua seem ntawm qhov tsis yog{0}} sealing tsim.

* Kev tsim cov kua filling nozzle yuav tsum ua raws li cov kev cai hauv qab no: sealing nrog cov kauj ruam ntawm cov kua filling qhov ntawm lub roj teeb thaum sau cov kua.

* Khoom siv ntawm lub taub ntim: EPDM, tag nrho cov ntsaws ruaj ruaj zoo li O- nplhaib, khoom siv: EPDM.

Filling tank mechanism: 1 teeb

* Lub kaw lus muaj cov khoom siv electrolyte, tshem tawm npuas thiab khaws cia.

* Cov cuab yeej siv kho mob: lim, lim dej tawm hauv lub tank (ntxiv rau kev ntxhov siab), lub tank tso kua dej, lub twj tso kua mis, tag nrho cov ntaub ntawv nyob rau hauv kev sib cuag nrog electrolyte yog SUS316, thiab tag nrho cov tso tsheb hlau luam yog nruab nrog cov kua theem sensors.

* Muaj lub lim dej nyob rau pem hauv ntej ntawm lub de-bubbling tank ntawm cov cuab yeej, thiab qhov kev hloov pauv yog 1 micron.

* Lub tank tso kua dej thiab cov npuas tshem tawm lub tank yog pressurized nrog nitrogen, uas yog muab los ntawm peb cov nroj tsuag nitrogen.

* Ntxiv rau lub tank npuas, cov kua cia tank yog nruab nrog plaub theem siab thiab tsis tshua muaj kev txwv sensors (UU, UL, LU, LL), cov dej cia tank tawm ntawm qhov tsim ntawm cov ntxaij lim dej electrolyte ntau dua lossis sib npaug rau 100 mesh (mesh pore loj tsawg dua lossis sib npaug ntawm 74μm, SUS316)

* UU: Yog tias lub valve nkag mus, lossis UL sensor puas lawm, cov electrolyte nce, thiab cov kua qib nce mus txog UU, lub tswb nres.

* UL: Thaum muab cov kua ntxiv, nws yuav nres tau thaum cov kua qib nce mus txog UL,

* LU: Thaum noj cov khoom siv electrolyte, cov kua qib nce mus txog LU thiab nws yuav rov ua dua tshiab.

* LL: Yog tias lub LU sensor tawg, cov kua theem nce mus txog qib LL thiab lub tswb nres.

* Cov kua filling twj tso kua mis thiab cov kua cia tank yog tsim los ze rau ib leeg, txo qhov ntev ntawm cov kua filling pipeline.

* Lub tshuab nqus tsev tseem ceeb yog tsim los nrog cov lim dej electrolyte los tiv thaiv electrolyte los ntawm kev nkag mus rau lub tshuab nqus tsev twj.

*De-bubbling tank xav tau lub tshuab nqus tsev -90KPA, tuav lub siab rau 2min.

* Lub ntim ntawm lub tank yog 20L.

* Tag nrho cov kav dej ua kua tsis tuaj yeem khoov.

* Lub ntim ntim yog teem los ntawm lub vijtsam kov thiab hloov kho tau.

* Precision ceramic valve nrog reciprocating rotary motion.

* Cov ntsaws ruaj ruaj yog ua los ntawm EPDM.

Residual kua rov qab system: 1set

* Cov khoom seem ntawm cov kua dej yog ua los ntawm cov khoom siv SUS304.

* Ua kua theem sensor, tsis siv neeg tswb thaum cov kua theem puv.

Hluav taws xob kev nyab xeeb system: 1set

* Cov cuab yeej tiv thaiv yuav tsum yog cov nplaim hluav taws- cov khoom siv tiv thaiv.

* Cov khoom siv platform siv Q235 nto chrome lossis txhuas phaj, nto anodic oxidation tus nqi, thiab tom qab ntawd tso cov hlau tsis muaj steel phaj kub.

Tswj qhov system

* Lub tshuab yog tswj los ntawm kev lag luam tswj lub computer thiab PLC raws li lub hauv paus tswj, thiab lub taub hau yog tswj los ntawm kub tswj module los xyuas kom meej qhov zoo tshaj plaws ib tug - lub sij hawm ntawm cov khoom.

* Cov khoom siv tau nruab nrog cov txheej txheem nce thiab nqis thiab kev sib txuas lus sib txuas (Ethernet interface) nrog lub hauv paus saib xyuas kom yooj yim saib xyuas cov chaw taws teeb thiab tshuaj xyuas cov xwm txheej ntawm lub tshuab thiab qhov ntsuas qhov ntsuas.

* Lub tshuab tau nruab nrog lub chaw tswj hwm kev lag luam los nyeem cov lej cov ntaub ntawv los ntawm rab phom scanning thiab cov ntaub ntawv hnyav ua ntej thiab tom qab sau, txiav txim siab seb lub ntim ntim yog NG lossis OK, thiab khaws cov ntaub ntawv hauv lub computer.

* Cov ntaub ntawv raug xa mus rau MES system raws li MES interface yuav tsum.

* Cov ntaub ntawv khaws cia hauv zos thiab cia li xa tawm mus rau cov ntawv teev npe raws li lub sijhawm teem caij, thiab cov ntaub ntawv khaws cia rau hauv ib lub nplaub tshev hauv hnub (cov ntaub ntawv yog tib yam li cov ntaub ntawv MES upload, tsim cov thaub qab hauv zos).

* Yog tias qhov upload tsis tiav vim MES network cuam tshuam lossis lwm yam laj thawj, software yuav khaws cov ntaub ntawv upload tsis tiav rau disk. Thaum lub interface rov qab mus rau qhov qub, lub upload yuav tshwm sim tau.

* Cov ntaub ntawv khaws cia hauv zos yuav raug xa tawm mus rau cov npe teev tseg raws li lub sijhawm teem caij, thiab cov ntaub ntawv yuav raug muab khaws cia rau hauv daim nplaub tshev hauv hnub, tshwj tseg rau tom qab nthuav dav ntawm MES cuam tshuam. Tos tog A los muab MES cov ntsiab lus sib txuas. Txhim kho cov ntaub ntawv tau txais software ntawm lub khoos phis tawj sab saud.

Tsau ncej ntawm tag nrho lub tshuab

* Txais yuav square welding kom tag nrho lub tshuab ruaj khov thaum lub sijhawm ua haujlwm.

* Cov txheej txheem, kev ua haujlwm thiab kev saib xyuas ntawm cov cuab yeej yog raws li ergonomics, thiab txaus qhov chaw tshwj tseg rau cov neeg ua haujlwm ua haujlwm thiab tswj lub tshuab.

* Pob tshab plexiglass yog siv rau qhov pom qhov rais ntawm lub hood.

* Tsim nyog kev faib tawm ntawm ko taw, tag nrho kev faib tawm hauv plaub fab ntawm cov khoom siv, kev txhawb nqa hauv zos yuav tsum tau npaj kom tsim nyog.

* Lub txee hluav taws xob nyob ib puag ncig ntawm kev teeb tsa ntawm lub kiv cua kom txaus, tag nrho cov khoom siv kiv cua lub zog yuav tsum muaj kev ywj pheej, hluav taws xob txee teeb pom kev zoo, teeb pom kev zoo hluav taws xob hloov pauv huab cua.

* Cov khoom siv nyob rau hauv txoj hlua khi rau cov khoom siv hauv cov khoom siv hauv lub nplhaib sib khi hauv thaj chaw ntawm cov khoom siv sab saud thiab sab saud yog nruab nrog lub tshuab hloov pauv. Nyob rau hauv qhov ziab cua qhov hluav taws xob / tso qhov tawm sab nraud ntawm 70.

Cov khoom tseem ceeb thiab kev ua haujlwm ntawm cov khoom siv:

General khoom configuration thiab qauv

1. Cov khoom siv tau nruab nrog lub tshuab txheej txheem sab saud thiab qis thiab kev sib txuas lus sib txuas (Ethernet interface) nrog lub hauv paus saib xyuas kom yooj yim rau kev saib xyuas tej thaj chaw deb thiab xyuas ntawm lub tshuab qhov xwm txheej thiab qhov ntsuas qhov ntsuas; los ntawm lub kaw lus tsis siv neeg lej lej, lub roj teeb ua kua filling txheej txheem tuaj yeem txiav txim siab, thiab cov ntaub ntawv yuav raug cawm hauv lub computer tib lub sijhawm;

2. Cov xim ntawm cov khoom siv yog thoob ntiaj teb tus qauv sov grey 1C.

3. Tag nrho cov khoom yog ntsia nrog kev ruaj ntseg teeb grating;

4. Cov khawm nres thaum muaj xwm ceev tau teeb tsa rau pem hauv ntej thiab nram qab ntawm cov khoom siv;

5. Txhua qhov chaw ntawm kev tsim qauv raws li txoj cai ntawm tus txiv neej- lub tshuab ua haujlwm, zoo nkauj thiab dav dav;

6. cov khoom siv hluav taws xob, cov roj hluav taws xob ntawm kev sib koom ua ke thiab huv si

7. deb ntawm lub tshuab phab ntsa 100MM ntsuas, cov khoom siv suab nrov tsawg dua los yog sib npaug li 80 db;

8. Lub thawv hluav taws xob, cov kab hlau yuav tsum muaj kev tiv thaiv - electrolyte corrosion tiv thaiv ntsuas; filling raj yuav tsum siv dawb TFL raj, lwm yam cua tub raj siv corrosion-resistant dawb PE roj yeeb nkab; lub tog raj kheej nrog stainless hlau ceev- hloov valve connector; txav qhov chaw ntawm cov hlau yuav tsum tau siv lub qhov dej zoo -paub hom ntawm cov hlau uas tsim nyog rau kev txav mus los;

9. Tag nrho cov kab, cov kav dej thiab cov kab cua yuav tsum tau sau kom meej meej;

10. Cov khoom siv ua raws li cov qauv kev nyab xeeb hauv tebchaws rau cov khoom siv hluav taws xob thiab cov qauv kev nyab xeeb thiab cov kev cai ntawm lub tuam txhab hluav taws xob tshiab txoj cai kev nyab xeeb;

11. Randomly txuas nrog Suav cov lus qhia kev khiav hauj lwm thiab cov khoom siv tu phau ntawv;

12. Tus neeg muag khoom muab cov npe ntawm cov khoom thiab cov duab kos rau tus neeg yuav khoom ntawm cov khoom hloov pauv;

13. Muab cov npe ntawm cov khoom hnav, nrog rau lub npe, tus naj npawb ntawm cov tshuab, cov lus qhia lossis kos duab, hom, thiab lwm yam ntaub ntawv;

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